设计/过程fmea (design/process fmea)
项目名称(item)
主要参加人员(core team)
设计/过程责任部门(design/process responsibility)
关键日期(key date)
编制(prepared by)
审批(approved by)
过程功能(process function)
要求(requirements)
潜在失效模式(potential failure mode)
潜在失效后果(potential effects of failure)
严重度数(severity) 级别(classification)
潜在的失效起因/机理(potential causes/mechanisms of failure)
频度数(occurrence)
现行过程控制(current process control)
预防(prevention)
探测(detection)
风险顺序数(risk priority number)
建议的措施(recommended actions)
责任和目标完成日期(responsibility & target completion date)
措施结果(action results)
采取措施(actions taken)
影响产品特性/二次加工周期/外观/装配功能(affect product characteristic/ postprocessing period/ appearance/assembling function )
用料不符合要求(inconformable material to the requirements)
温度控制不当(incorrect temperature control)
模具/机板不平行(die/machine platen in unparallel)
锁模力过小(lack of locking force)
模具温度过低(lower die temperature)
射料力/打锤时间不足(lack of injection force/shot time)
料温过低/过高(lower/excessive metal temperature)
模具过热(excessive hot die)
运水量过低(lower volume of cool water)
喷雾过大(release agent to excess)
射速太快(rapid injection velocity)
喷雾频次过少或喷雾不均匀(infrequent/ uneven spraying release agent )
模温过高导致蚀模(excessive hot die leads to die corrosion)
模具尺寸不符合要求(die size out of the specification)
工模行位柯磨损(core slides worn out)
开模时间过短(shortage of die-open time)
顶出时间过短(shortage of ejector time)
冲剪夹具有缝隙(trimming die with crack)
操作时摆放不正确(lay products in disorder during operation)
除批锋时操作不当而刮伤表面(surface scratch due to the improper handling in removing flash)
摆放不正确堆积产品(pile products up due to laying in disorder)
磨光轮选择不合适(unsuitable polishing wheels)
布轮(polishing/cotton wheels)
麻轮(sisal/sisal buffing wheels)
砂布轮(sanding wheels)
铜丝轮(brass brush wheels)
磨料(abrasive medium)
手工磨光(manual polishing)
抽取样品时产品有碰撞(bump at sampling)
货与货之间碰撞(bump among products)
电子磅误差超标(digital balance out of allowable error)
主管对员工培训不足(lack of necessary training for employees)
按工作指示设定压铸参数/锁模力/射料力/射料速度/打锤时间/喷雾量/开模时间/顶出时间/压力参数/料温/控制温度/作业(set die-casting parameter/locking force/ injection force/injection velocity/shot time/ volume of release agent/die-open time/ ejector time/pressure rating/metal temperature/ control temperature/ operation according to wi)
开拉前培训(training before operation)
定期校准电子磅(regular calibration for digital balance)
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